2002 ford explorer fuel pump problems. 0 Explorer that won't run.



2002 ford explorer fuel pump problems. Next day same problem. My motor runs rough and misses at idle and on the May 26, 2009 · Background This procedure was written for a 2000 Explorer Sport with SOHC V6. easy fix. Mar 18, 2011 · You can easily verify if the no-start condition on your Ford F150 (or Expedition, or Crown Victoria, or any 4. Using the special ford tool, slide the tool under the fuel pump hose clamp and pull both clamps off pump housing. I cant baarely fill the gas tank, have to barely pull the handle on the pump or else it stops pumping, It. I hope they're wrong. No problem, but after reinstalling the pump, it still did the exact same thing. 0 ohv to 98 4. It takes a little time to build up the fuel pressure and will not start until the proper pressure is reached. I checked the inertia switch,, its ok. Average failure mileage is 67,000 miles. When I attempt to put gas into the tank. Dec 9, 2010 · I am attempting to help my daughter with her 2002 Explorer 4. The relay system in the 2002 Ford Explorer is designed to provide efficient and reliable control of electrical components in the vehicle. The Fuel pump assembly with fuel pressure regulator is new, the fuel filter is new, all relays have been checked, all fuel lines have been checked, test fuel cut off switch, and the fuel rail and injectors have been cleaned. 6L V8 So to start True Blue has sat parked for the last 2 years as I was ignoring her front end suspension horror show. After it was turned off it did not In this video, you will learn 7 symptoms of a bad fuel pressure regulator. It was so rusted on that I broke the line on the tank side as I was tugging to remove it. I installed the last one @ 99k miles. how to replace the fuel pump. Average repair cost is $790 at 70,500 miles. No battery issue, always enough fuel. Got a Problem with your 2002 Ford Explorer? Our list of 14 known problems, issues, recalls, and complaints reported by owners can help you fix your 2002 Ford Explorer. 0 sport 4wd. Need to install fuel pump module. Knowing how do I know if my Ford Explorer fuel pump is bad can save you a lot of trouble down the road. Com The fuel pump is a crucial component of any vehicle, and the 2002 Ford Explorer is no exception. I blew air backward through the pump, which flowed freely. Make sure the intake air tube is in good shape and securely connected at the throttle body. Nov 18, 2023 · 2002 Ford Explorer Fuel Pump GuideMechanic. Let’s begin with a quick overview of the signs to look for. Has had 9 wheel bearings put in it though. Learn to identify, diagnose, and address issues for optimal performance. 0L V6 Ford Explorer, Aerostar, And Mercury Mountaineer). Power To Fuel Pump Check (1991-2010 4. Cant find it inside explorer usual rear passenger qt panel or underneath the rear jacked up. I have Jun 24, 2021 · SOLVED - No fuel pumping! Adam Robert May 10, 2022 2002 fuel pump no fuel pressure sport trac 1 2 Next A Oct 19, 2024 · The Ford Explorer is a popular SUV known for its spacious interior, capable engine, and rugged design. Nov 29, 2014 · Hey everybody! I have 05 explorer with 4. A-Premium Electric Fuel Pump Module Assembly with Sending Unit Compatible with Ford Explorer & Mercury Mountaineer 2001 2002 2003, V6 4. So I put my old cluster back in and took apart my old tank Jan 28, 2004 · I have a 93 EB with 186,000 miles on it now (all mine) and it set for the past week (Memorial day week 2005) with a full (almost full) tank of fuel. It broke at the tank end connection of metal to How to bypass a bad fuel pump relay on Ford ranger, MOUNTAINEER, EXPLORER. Sep 9, 2024 · Code P0232 Ford Description The P0232 code for Ford vehicles indicates a problem with the fuel pump secondary circuit being too high. You can only put about 1/10 of a gallon in before it clicks off. 7K subscribers Subscribe Sep 29, 2013 · My local ford dealer called ford main office since they have replaced fuel pump and regulater in the fuel tank on my one fuel line system and still having problems with low fuel pressure. I towed it to the mechanic and it started and ran for awhile. 0L. When stalled take an hour for issue to clear itself. A bad fuel pressure regulator can cause various symptoms in your Ford Explorer, the most common being engine performance problems. Has anyone had this issue and is it in the electronics or is a • Tips & Secrets only Mechanics Know 0:00 Top Problems Ford Explorer 3rd Gen 2002-05 0:15 Ignition Coils 2:45 Timing Chain and Tensioner 4:02 Blend Door 5:24 Fuel Pump 7:29 Rear Wiper Arm 9:25 I had the privilege of visiting Airtex, and while I was there I spoke with Shane Neuman about diagnosing a faulty fuel pump. This is the biggest hunk of junk on 4 wheels. Also please check out the statistics and reliability analysis of Ford Explorer based on all problems reported for the Explorer. 2 years ago, I got a P0193 code, "Fuel Rail Pressure Sensor Circuit High Input". This code is typically triggered when the powertrain control module (PCM) detects a voltage in the fuel pump secondary circuit that is above the specified range. If the fuel supplied to the engine is less, the combustion process will not occur efficiently. Fuel pump, 2 rear springs, 2 wheel bearings and the drivers side window motor have already been replaced. See full list on 700r4transmissionhq. 0L Ford Ranger and Mazda B4000 no-start tutorial here: How To Customer: I have a 2002 Explorer, and my gas gauge drops to empty even when I have fuel. 0 No ground at at fuel pump constant power at pump when key on IM told the PCM controls the fuel pump ground is this true? Already checked inertia switch. Do I needed to pull rear seat??tks. This summer I decided I needed a new project and went to work on the suspension. 5 years. Learn more here! Nov 24, 2008 · You can buy a fuel pump sender assembly for a 2002 XLT at Autozone for about $225-$250. com Six problems related to fuel pump have been reported for the 2002 Ford Explorer. I changed fuel pump acdelco and it worked fine for one day. Before replacing the fuel pump sendin Nov 24, 2009 · Explorer, Sport Trac, Mountaineer & Aviator - 2002 explorer wont take fuel - My wifes 2002 explorer stopped taking fuel at the gas station. Why does the fuel pump fuse blow in the Explorer? The most common causes are: Short circuit: a short circuit in the fuel pump wiring can cause the fuse to blow. Also check all vacuum hoses and the PCV elbow (assuming that's still used in 2002). The last few pumps may have lasted less than 10,000 miles. Got it all fixed up and waited a little longer before taking it for Dec 8, 2005 · I have a 2002 exploder with 258k miles on it. I have the one that connects to the pressure regulator at the front of the motor but can't locate the one that connects at the back of the intake manifold. Engine Mechanical problem 2002 Ford Explorer 6 cyl Front Wheel Drive Automatic what does the fuel pump sounds like. If replacing the fuel pump, we recommend replacing the fuel filter at the same time. Any local automotive repair shop can replace it for about $200 labor. While testing will need to be performed to verify the failure, Apr 11, 2022 · Here are the top Ford Explorer Sport Trac Problems for the first-gen years 2001 to 2005. I have already dropped the tank and checked the fill and vent tubes, and looked inside both of the charcoal In the 2002 Ford Explorer, the relay can control various electrical components, such as the headlights, fuel pump, or cooling fan. The fuel pump is the part of your Ford Explorer which controls the supply of fuel to the engine. The energizing of the Fuel Pump Relay is controlled by the PCM. Water pump leaking was a typical complaint from customers across all Ford Explorer models. But for some reason now it's hard to start. Dec 1, 2010 · Explorer, Sport Trac, Mountaineer & Aviator - Help! Ford Sport trac fuel reset problem - Hey! First post, need advice. I am original owner 02 explorer 4. Jan 16, 2012 · You'll be able to find out if the fuel pump relay, or the fuel pump inertia switch, or the fuel pump is the cause of the no-start condition on your Ford car or pickup. At the time, knowing I have the returnless fuel system, this thing's gotta tell the PCM the fuel pressure, and PCM controls Fuel Pump speed to maintain pressure within tight limits, around Please watch this before you drop your fuel tank or pull off your bed to chase a possible fuel pump problem. Dec 28, 2012 · Testing a cranks but does not start condition on your 4. 0L Mercury Mountaineer and 4. 0 erratic fuel pressure new FUEL PULSE DAMPENER and tried 2 fuel pump assembly with fuel pressure Jul 4, 2011 · I have reoccurring very slow fuel filling problems. Feb 22, 2023 · just bought my first car, a 2010 Explorer XLT with 120k miles, but it has a broken fuel gage. Could The switch opens with any type of hard contact around the switch like say you get rear ended to protect the driver and shutoff the fuel pump in case of a wreck. Does anyone have a parts source or do you replace with plastic lines? My beater truck, a 2000 Explorer, 4. If your fuel injected Ford pickup, van, or car still has the Ford relay, this bad boy will be a green color (like the one in the image above). Now when I remove the fuel rail pulsation damper and reinstall it and then turn the key on, the fuel rail will Feb 27, 2023 · There are different reasons why the fuel pump relay fails. 0 Explorer that won't run. I have checked fuse, relay, inertia switch, and fuel Oct 13, 2005 · i did a swap from a 92 4. Some vehicles have a feedback on the fuel pump supply circuit. Nov 30, 2014 · Fuel pump failures finally resolved. I re-tested fuel pressure with yet another gauge this time and was getting about 40 psi while cranking. Oct 22, 2004 · Ford Explorer Community - Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Nov 4, 2005 · I was changing my fuel filter for the first time since I have owned the truck, and it looked like the factory filter. Feb 7, 2016 · Explorer, Sport Trac, Mountaineer & Aviator - Fuel pump not turning on - Hello, i have a 2002 ford explore 4. Thankfully, Ford has made it super easy to test the fuel pump on your 4. Have replaced the reset button once (it Shop for the best Fuel Pump for your 2002 Ford Explorer, and you can place your order online and pick up for free at your local O'Reilly Auto Parts. So i think i need new fuel pump. The nozzle keeps kicking off due to gas coming back up the fill tube. 9 engine, external fuel pump,. A quality Fuel Pressure Gauge is invaluable when diag Apr 4, 2009 · Ford Explorer Community - Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar A faulty fuel pump driver module may be contributing to your stalling problems. I am working on a 2002 Ford Explorer. So I thought it was the gauge. The wiring should be very similar for 1998 thru 2000 models. It has 56K miles on it and I am about to replace the transmission. whose fuel pump sometimes does not inject fuel. Saw a thread once claimed best to use motorcraft fuel pump over cheap replacements. Sometimes it just works properly, but others it starts failing until it stalls, and if it does so, it is then hard to start the engine again. Checked fuel pressure reading by torque app and it's around 25. Apr 24, 2021 · Car was struggling to start and when it starts it shakes and sometimes it's normal. They advised us that the fuel damper also controls fuel pressure. 0 V6 very early, either late '01 or early '02 when it first came out. It periodcally shutoffs my fuel pump but the switch itself doesn't trip making it impossible to reset. Jan 20, 2021 · 2003 ST Automatic 2wd, 85k miles. Mar 3, 2008 · 2002 ford sport trac, fuel pressure 60 psi at on position and 65 psi at idle. The most recently reported issues are listed below. Next, you’ll want to check for Is your 2002 Ford Explorer cranking but refusing to start? Does it occasionally sputter or stall while driving, especially after warming up? One of the most common culprits behind these frustrating and potentially dangerous issues is a faulty fuel pump relay. 0L Ford Explorer (Aerostar, Mercury Mountaineer) doesn't have to be complicated. A bad fuel pressure regulator can cause all sorts of problems. Ford The 2002 Ford Explorer has 14 problems reported for fuel pump failure. Jan 31, 2007 · How I solved the gas gauge problem on my 2005 Flex Fuel Ford Explorer Difficulty: Above Average, for two reasons; 1) you wind up cutting a permanent, gaping hole into your car, and 2) you're dealing with gasoline and critical systems. It would just crank but wouldn't start until I tried a couple times. 0L 4-door fuel pump change out. A failing 2002 Ford Explorer fuel pump causes unmistakable drivability issues like hard starting, engine sputtering, power loss, or a complete no-start. Cant get a siphon hose down the filler neck. Hardest part is draining the full tank load, so drive it till its almost empty. Sep 4, 2008 · my 2004 explorer is throwing code p1233 which read as the fuel pump driver module. . I need to drain the full tank of gas first. Aug 22, 2011 · While this could be a fuel issue, assuming you don't have a fuel pressure tester since you haven't already checked fuel pressure, I'd be checking for a vacuum leak. Feb 17, 2006 · Upon investigation I found that TSB 04-21-15 discusses the "fuel gauge slow to update after refueling" problem. The fuel pump driver module, frame mounted above My pops truck stopped working a few days ago and he asked I take a look at it. 4L equipped car, pickup, or SUV) is due to a lack of fuel. Sep 4, 2007 · The 2002 Ford Explorer has 1 problems reported for fuel pump blows fuse repeatedly. Ford Explorer fuse box diagrams change across years, pick the right year of your vehicle: Ford Explorer fuse box diagrams change across years, pick the right year of your vehicle: Mar 17, 2023 · Dose anyone have a diagram of the fuel lines on the 2000 explorer xls? I'm having trouble trying to locate one of the lines to hook it up. Poor fuel economy rare cases of stalling and too much much fuel in system indicated by one incident of black smoke and rough idle that cleared after a restart. (Page 1 of 2) Apr 3, 2012 · Explorer, Sport Trac, Mountaineer & Aviator 1991-1994, 1995-2001, 2002-2005, 2006-2010 Ford Explorer Feb 3, 2004 · Fuel Pump Relay and Fuse Location Ford Explorer 02 03 04 05 2002 2003 2004 2005 Dirt Road Auto Repair 24. I checked the fuel pump fuse it was good so I switched the fuel pump relay with an Nov 30, 2014 · Fuel must be going back into the tank. 0 sohc engine,. This can be due to damaged, frayed, or exposed wires coming into contact with the vehicle’s body. well, maybe but I am about to put in what will be the 4th pump. The problem…. Watching this video will help you diagnose to see if it is time to replace your fuel pressure regulator. I have strong spark, but when I release the shrader valve I get no fuel out of the rail. it usually stays at E, but sometimes jumps all over the place, never gives an accurate reading. Aug 4, 2012 · Ford Explorer 2002 4. 2 yrs ago replaced water separator filter and vent solinoid, fixed for about 1 yr then started again, replaced vent soliniod again good for another yr now mechanic says it must be in the fuel tank vent system. lasted 6 Jul 5, 2024 · To tackle fuel system problems, you’re going to start by testing fuel pressure with a gauge, as this essential step helps identify potential issues that might be preventing your 2002 Ford Explorer from starting. After digging around on the Internet and bookmarking the pertinent pages I bought a manual in the The anti-theft fuel pump shutoff reset switch is malfunctioning on my 2002 Ford Explorer Sport. Wes and his daughter Celina troubleshoot a 1998 4. 0L Power Stroke Diesel - Wiring diagram for fuel pump circuit ?? - Anyone have a wire diagram for the fuel pump (stock, HFCM) circuitry ? I am trying to troubleshoot no voltage to the pump and I need to know the flow between the relay, inertia switch, etcThanks in advance !! Apr 7, 2025 · 2002 Ford Explorer Fuel Pump Wiring Diagram When you want to create electric powered motors and utilize them in a number of items, you will need to obtain and use an 2002 Ford Explorer Fuel Pump Wiring Diagram diagram. I put links to some of the things i used in this video i do make a Apr 1, 2011 · Has anyone replaced a fuel pressure regulator on a 4. 0L V6 equipped SUV or mini-van is not gonna' start and run. When a fuel pump driver module gets defective, it will fail to provide proper voltage to the engine. fuel fill tube was pulled and Dec 18, 2010 · Explorer, Sport Trac, Mountaineer & Aviator - 2000 explorer fuel pump problem - I have a 2000 ford exp. I made it home, but then the truck would not start. Got a new cluster and it still doesn't work. … lots of pressure for a few seconds, then zero pressure. I checked the fuel pressure relief valve on the fuel rail and there was no pressure. just an observation really. A note about fuses, battery power, and keep alive memory If you Sep 3, 2013 · 2016 PIU. One common problem that Explorer owners may encounter is a failing fuel pump. There are 4 fuse box designs, Early build with and without daytime running lights and Late build with and without daytime running lights. Feb 25, 2015 · SO, who can tell me how to repair the steel fuel lines when the quick connects fail? This truck uses the braided lines with the steel couplers. 0 SOHC VIN E, started running rough the Ford Explorer Sport Trac fuse box diagrams change across years, pick the right year of your vehicle: Sep 20, 2013 · Ford Explorer Community - Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Today we are going over how fuel pump units fail and the symptoms you may notice with your Ford vehicle. Aug 26, 2008 · I have a 2002 Ford Explore Sport Trac 4. any one know where its located? Service your Ford at our dealership in New Bern. The 2002 Ford Explorer has 5 NHTSA complaints for the fuel system, gasoline:delivery:fuel pump at 34,840 miles average. Feb 22, 2016 · Hmmm, Maybe the fitting is leaking, where the fuel lines clip to the fuel pump, or fuel filter? Could it be leaking under the strap? I'm not sure if Aerostars have metal fuel tanks or not. This was where the fuel was going! Aug 2, 2016 · 2002 Ford Explorer XLT 4. This repair was done on a 2002 Ford Explorer XLT 4. 6 has 84K miles on it, and started stumbling / hesitating during accellartion about three weeks ago. Each time, after some time passed, the car would start again, but I want to try to get rid of this problem. Some 2002-2005 Explorer/Mountaineer vehicles built on or after 3/4/2002, may exhibit the fuel gauge needle (pointer) being slow to indicate full after refueling. Jan 31, 2021 · Fuel Pump Inertia Switch Tests (1991-2010 4. The auto shut off on the handle shuts off the flow from the pump after 10 to 15 cents worth of gas has gone into the tank; then you start the process all over Dec 31, 2009 · Ford Explorer Community - Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Learn how to identify and address potential fuel pump problems in your Ford vehicle with this informative guide for car owners. 0 with a problem I cannot find. My Sport trac is shutting down, normally after we have run the heat/ac. Its not that! truck not starting, pump not buzzing at all in key on mode Ill take any advice I have a Ford Explorer 2004 4. Kind of like what would Jun 30, 2023 · Explorer, Sport Trac, Mountaineer & Aviator - 01 Explorer PCM not supplying ground? - My 2001 4. If you notice that your vehicle started stalling or failed to start, that means your vehicle’s fuel pump driver module is defective. I push the fuel reset, it starts immediately and runs fine unless the heat/ac is on. Watch as they move step by step through the troubleshooting process and replacing the fuel pump. If the fuel pressure regulator malfunctions or fails completely, one or more symptoms will occur. Please also check out the statistics and reliability analysis of the 2002 Ford Explorer based on all problems reported for the 2002 Explorer. This 2002 Explorer Fuse Box Diagram is for the Late build. You will also 2002 Ford Explorer Common Problems, Issues, Recalls, and Reliability. Jun 8, 2005 · The 2002 Ford Explorer has 14 problems reported for fuel pump failure. Damaged fuel pump: if the fuel pump is failing or nearing the end of its life, it may draw more current than usual, which can overload 95-06 Ford fuel pump, how to diagnose a bad fuel pump why won't 2002 ford explorer start. The charcoal canister or vent valve may be clogged, preventing proper air escape during refueling. 0L Sport Utility 4-Door and the process should be similar on the following vehicles: 2002 Ford Explorer 2003 Ford Explorer 2004 Ford Explorer Come along as we show you how to quickly diagnose a common concern with fuel sending units caused by sulfur in gasoline. In this article, I will discuss the symptoms to look for if your fuel pump relay is bad, its location, the replacement cost, and how to diagnose it. Regularly maintained. It will not start it cranks strong but it will not start. The fuel pump is not pumping. Mar 9, 2005 · Explorer, Sport Trac, Mountaineer & Aviator - 04 explorer fuel filling problem - I just started having a problem filling the tank about 2 months ago, I have 31000 miles on it and never had a problem until now. I had my mechanic install a new fuel pump assembly and fuel filter at the same time. In video you will learn why your fuel/gas gauge is not working. However, like any vehicle, it’s not immune to mechanical issues. If your fuel gauge is stuck on full or low the problem can by causes by various reasons such Nov 12, 2009 · 2004 Explorer 4. The pump kicks off because the fuel is filling up to the point to shut off the pump. Mar 21, 2015 · Ford Explorer & Mazda Navajo 1991 thru 2001, Mercury Mountaineer 1997 thru 2001, Explorer Sport 200-2003 & Explorer Sport Trac 2001-2005 Haynes Repair Manual Haynes Repair Manuals 2002 Ford Explorer- a nightmare of problems that keep getting worse. A fuel pressure gauge will give you a reading that’ll indicate if the fuel pump is functioning correctly or if there’s a blockage in the system. So i replaced the fuel filter and the car started. 0 L, which is presenting several fuel and electricity issues. In this tutorial, I'll go into the basics of a no-start condition and show you some of the step-by-step tutorials that'll help you get to the bottom of the problem. The vehicle runs fine and idles fine, but starts sporadically. Oct 15, 2008 · Ford Explorer Community - Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Mar 5, 2006 · 16761 2002-2003 EXPLORER SPORT TRAC BUILT ON/AFTER 03/04/2002 - SLOW FUEL FILL SOME 2002-2003 EXPLORER SPORT TRAC BUILT AFTER 3/3/02 MAY EXHIBIT SLOW FUEL FILL. 6L or 5. This video will show you how to bypass any relay to make the system work. May 22, 2002 · P1450 is the code. Not sure 2002 ford explorer 4. The 2002 Ford Explorer has 18 NHTSA complaints for the fuel/propulsion system at 89,406 miles average. One troubleshooting technique involves using starting fluid and the other involves using a fuel The fuel pressure regulator controls the fuel pressure in your Ford’s fuel system, maintaining the proper pressure needed for your vehicle to run optimally. then after starting it a few times it didnt want to Jun 18, 2020 · hello, 1st post. 0 130k miles now. While trying to pump gas, the pump clicks of every few seconds If you own a Ford Explorer Sport Trac, you may have experienced Ford Explorer Sport Trac Fuel Pump Problems. Fueling system/fuel pump failure. My 2002 Ford Explorer with ~80,000 miles has left me stranded 3 times in the last 1. This time, the ”no fuel” issue returned, but the pump still worked when connected directly to the battery. They can be a little pain in the butt, but after you move them around and work with them, they will slide off. Neither of the 2 rear windows roll down and the back hatch lift replace on recall is broken yet again. I now drien it about a half a tank full of miles but the Gauge still reads FULL. Apr 27, 2024 · It’s important to note that running low or out of gas can damage a fuel pump and shorten its life, so it’s essential to be aware of the warning signs that indicate trouble with the fuel pump in your Ford Explorer. for now, im just using the Trip meter to see how long i have gone since the last time i filled up, but i To confirm if the fuel pump relay is the issue, you can test it with a multimeter or replace it with another relay of the same specifications and check if this resolves the problem. To get my tank filled I have to fill it slow till the pump kicks off wait a fwe seconds for the air and gas to transfer positions and the fuel goes down. However it will still not start. In this video we go over the basic steps of diagnosing a faulty fuel pump. If you have a bad fuel pump relay this will get Jan 26, 2011 · 6. In this ‘How To’ test article, I'm gonna' show you how to do it using one of two different diagnostic techniques. Short circuit: a short circuit in the electrical system can cause a current overload through the relay, which can burn the Jul 19, 2023 · Hello All, I updated the thread: My truck died recently and after thorough testing it was deemed my fuel pump died. 0L, Gas, Replace# 953-4001, FE043111B1 Sep 3, 2015 · Ok I bought my explorer 6 months ago and the fuel gauge never worked so I replaced the entire gas tank sending unit and all and it still didn't fix the gauge. Jun 18, 2022 · Ford Explorer owners have reported 36 problems related to fuel pump (under the gasoline fuel system category). 0l A/T. 0 psi idle, once I shut off engine it drops to 14 psi within May 6, 2004 · Ford Explorer Community - Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Oct 30, 2008 · Ford Explorer Community - Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Nov 30, 2014 · Ford Explorer Community - Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Feb 2, 2024 · Ford Explorer vehicles from 2011 to 2016 experienced significant water pump troubles, with the 2016 variations having the most problems. Understanding the role of this small, inexpensive component Aug 3, 2010 · Also, I have not received any Check Engine Light as of yet, and this problem has been occurring for over a month now. Short circuit: a short circuit in the electrical system can cause a current overload through the relay, which can burn the Why does the fuel pump relay fail in the Explorer? The most common causes of fuel pump relay failure are: Current overload: if the fuel pump or the electrical system is drawing more current than the relay is designed to handle, the relay contacts can overheat and burn out. If the PCM does not have power then neither will the Fuel Pump Relay. we are using the same fuel pump the fuel pump is from a 2. Oct 23, 2009 · Explorer, Sport Trac, Mountaineer & Aviator - 2002 Explorer Fuel Issue - My 02 Explorer was having trouble starting sometimes. My Haynes book say 2003 and earlier, it's in the tank. Rated the highest in customer satisfaction. 6L? I found the fuel pressure damper on the passenger side fuel rail but can't find the fuel pressure regulator. I can't put fuel in the vehicle. I sprayed ether to start it, It starts briefly. The situations: After being parked at a store for about 1 hour, it would crank but the engine wouldn't start. My problem now is it won't take gas when I try to fill it up. The Inertia Aug 26, 2023 · Discover bad fuel pump symptoms and expert insights. Over the past five years, I have probably put five (+) fuel pumps in my truck. Problem: Car cranks but doesn't start Diagnosis: Possible bad main relay / loose connection not signaling fuel pump May 29, 2012 · Explorer, Sport Trac, Mountaineer & Aviator - Early 2002 Explorer intermittant wont start issue - Hey Folks, My parent's bought a 2002 Explorer 4. Removed the pump (again) and checked and re the fuel line. Mar 4, 2007 · Ford Explorer Community - Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Ford Explorer fuse box diagrams change across years, pick the right year of your vehicle: When a fuel pump goes out it can do so one of two ways either it can quit and stop working or it can fail intermittently causing the engine to stall or not start. The 2002 Ford Explorer has 27 NHTSA complaints for the fuel system, gasoline at 38,653 miles average. If you have access to the tools, the time, and can Mar 22, 2010 · Explorer, Sport Trac, Mountaineer & Aviator - Trouble Filling Up - My wife's 07 explorer does not want to take gas at the gas pump, the pump will keep shutting off, it takes forever to fill up the tank. 0 4by4. Jul 31, 2009 · Hey people--I'm a new member and I'm looking for help with a fuel issue on a 2002 XLT, 4. 0 2WD Explorer started to act up on the way home (loss of spark or fuel). NOTE: You can find the 4. When I turned the key to the "on" position, and Jul 3, 2009 · Aright guys here's the deal, my 2002 Explorer started having this problem about a month ago. Now I have a broken fuel line. 0L Ford Explorer (4. Learn how to locate and test the Fuel Pump Fuse and Fuel Pump Relay on your 2002 and 2003 Ford Explorer! If you're having issues with your vehicle not starting, these components might be your problem. This blog post will guide you through the Jan 1, 2013 · If the fuel pump fails, your Ford 4. If my thoughts about the fuel pump are incorrect, how would you know about a "dying" fuel pump? With more than 170,000 miles, I imagine that the fuel pump may need replacement, but this is an expensive repair. besides the dash blackout (which I found a fix for, need to do) it's been plauged latley (since Nov/Dec When the PCM (powertrain control module) activates the fuel pump relay, voltage is supplied to the fuel pump and it pressurizes the fuel system. So i go to the May 19, 2010 · 1997 - 2003 F150 - 2002 F150 4. 0L Ford Aerostar) and in this tutorial, I'll show you how to do it. this sohc engine the ecu was reprogrammed for better performance, it worked awsome from 3000 rpms to 6500, the problem was from idle to 3000 rpms, well, i just checked the fuel pressure and at idle with Slow fuel tank filling in a 2002 Ford Explorer is commonly caused by a blocked EVAP (Evaporative Emission Control) system vent. Why does the fuel pump relay fail in the Explorer? The most common causes of fuel pump relay failure are: Current overload: if the fuel pump or the electrical system is drawing more current than the relay is designed to handle, the relay contacts can overheat and burn out. The easiest way to test this is to go out to a cold engine in May 19, 2019 · One of the most common issues with any vehicle, including the Ford Explorer, is when it has fuel pressure regulator issues. Trying to drop the tank. Learn how to diagnose and fix these problems yourself. Jun 9, 2021 · If the problem persists, replace the fuel pump, which is located on the passenger side inside the fuel tank under the Explorer. Could this be an issue with the fuel pump, even though I can hear it turning on? Aug 6, 2008 · Thinking I had found the problem, I replaced the fuel pump assembly with new Delphi (old unit is Motorcraft), but no change in problem. Engine Performance problem 2002 Ford Explorer 6 cyl Four Wheel Drive Automatic 170000 miles I have replaced the fuel pump, filter, FP relay, and crank sensor. 6 Stumbles / Hesitates during accelleration / Fuel Pump Problem? - My 02 F150 4. Short circuit: a short circuit in the electrical system can cause a current overload through the relay, which can burn the Jul 3, 2014 · Ford Explorer Community - Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar Aug 1, 2007 · bo, This was a common problem with early Gen-1 Sport Tracs (2001-2002) The problem is that the fuel pump develops an internal leak and looses fuel pressure when sitting over night or for an extended period of like 6-8 hours. There is no fuel pressure coming to the motor. Original engine and tranny, along with most every thing else. Apr 16, 2024 · To learn how to check a fuse visually or without removing it, see this article NOTE: Ford changed fuse boxes in mid-model year. Thought it would be near charcoal cannister. I have a problem with my car, one day i tryed starting the car and it didnt want to start. padt mox fmexl kfrkxs dikzhwd lcudz xtdbkden gjy xvefi nbiq